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Gen1GT
June 30th, 2009, 05:53 AM
I was just reading a post I made on Clubprotege a few months back, and realized it was a pretty good explanation of exhaust theory...enjoy:

To create flow in any fluid (liquid or gas), you need a pressure differential. As long as the pressure upstream is higher than the pressure downstream, the fluid will flow. The higher pressure differential (also know as "delta pressure", or ∆P), the faster and more forcefull the fluid (gas in this case) will move. In an NA engine, the upstream pressure is created both by piston moving up towards TDC, thereby decreasing displacement (Boyle's Law) and increasing pressure, by thermal expansion (Ideal Gas Law). The exhaust valve opens before combustion expansion is complete, sharing some of that pressure with the upstream exhaust flow, which forces the gases towards the low pressure downstream area (tailpipe). The larger this pressure drop, the harder and faster the exhaust gases move towards the tail pipe. You can create a higher ∆P by either increasing pressure at the upstream area (which potentially wastes energy that could be used pushing down on the piston to create power) or decreasing pressure downstream (by having the lowest restriction in your exhaust possible, without sacrificing velocity).

As you can see, if you create backpressure in your NA exhaust system, your ∆P is less, and the force/velocity of your exhaust is less. Backpressures of 30 psi are easy, and it all depends on where in your exhaust you measure it. Thermal expansion of the hot gases creates pressure (Ideal Gas Law), but inversely lose pressure as the exhaust cools, which adds to that downstream low pressure ideal.

As it relates to a forced induction, a high pressure differential is obviously also ideal. The more pressure you have on the inlet side of the turbine and the less pressure you have on the outlet side of the turbine, means the turbine will spin harder and faster. Having zero (or a vacuum, like he said) backpressure is the best thing you can do with forced induction, because it creates a higher differential across turbine. If anyone knows anything about electricity, compare a turbo to an electric motor. Electrons only flow when there is "potential," which is a voltage drop. The higher the voltage drop across a motor, the "harder" it wants to spin. This is why high power motors are high voltage, because they require less amperes to do their work.

This theory also works for the intake side. By creating low pressure in the intake manifold by the piston moving down the cylinder, you create a pressure drop. 14.7 PSI ambient pressure wants to move towards the partial vacuum created in the combustion chamber. Or for forced induction, you create pressure at the turbo, which still moves towards the relative vacuum in the combustion chamber.

tiwing
June 30th, 2009, 07:07 AM
Theory is great. But what about the practical side of things - putting theory into action?

So, on the exhaust side, does it make sense to have an increasing diameter exhaust pipe from the EM back, so as gasses expand they take the same amount of space in the exhaust, making flow more consistent?

On the intake side, same comment about a decreasing pipe as you approach the TB in order to create velocity? Turbo I assume would be the opposite - bigger flow all through the system?

Gen1GT
June 30th, 2009, 08:33 PM
Naturally aspirated exhaust theory sprung into action:
The idea is to create as much velocity as possible with as little backpressure as possible. Like I said, fluids flow from high pressure to low pressure. The higher this drop in pressure, the harder and faster the gases move. It's why when you fill up the air in a completely flat tire, it fills up fast and you can really hear the hiss. As you increase pressure in the tire, the rate in which air now flows into the tire lessens. Unfortunately (or fortunately), an NA build requires header primaries of a length and diameter appropriate to the creation of velocity and scavenging. Every time a valve opens, there is a pulse of sonic energy with a positive, neutral and negative portion. If you have a well designed header, with primary length and diameter appropriate to your build, then the positive and neutral pulses shoot out the collector as fast as possible. This effect causes a the negative pulse to pull fresh intake charge into the combustion chamber. This is "scavenging." A 4-1 header that is well made is one of the best tools for an NA build. If that high pressure positive pulse can flow straight out of the collector into the atmosphere, then that would be ideal. Literally any piece of exhaust you put after the collector is going to increase backpressure, and subtract from your pressure drop. The best exhaust system would have a header designed exactly for your engine, and at the RPM you desire to run, with a large piping as you can fit after the collector. Chances are, you won't need anything more than 2.5", though, as it can flow quite a bit of air with no restriction.

Naturally aspirated intake theory sprung into action:
Because the intake situation isn't positive displacement (meaning the piston will displace an amount of air equal to it's displacement once every revolution), doesn't have expoding gases or sonic pulses to help out. The only thing an intake system can do, is pull back a piston to create a vacuum, which is really just atmospheric pressure trying to fill the space in the combustion chamber left by the piston moving down. If you're lucky, you have about 14.7 psi to work with under the best of conditions. There are two ways to increase vacuum; increase the size or speed of the piston, or decrease the size of the tube or orifice you're sucking through. Obviously we don't want to do the latter...well, at least not if you want to make power (it's good for moving your master cylinder or VICS solenoid though). Anyways, I'm not sure if I'm making sense here, so I'll simplify. To make the most power, you want the engine to pull in the most amount of air as possible. The thing is, your pressure drop has to be created for the right reasons. Anything causing a restriction that causes more vacuum, is wasting power. This actually makes it harder for the engine to make vacuum, even though there is more of it. You want the engine to pull in air, unrestricted with as much velocity as possible, so it can help fill the cylinders even when the cylinder starts moving back up the bore. It's why IRTB's have straight, short and small runners with horned velocity stacks. It's also why they're one of the three best mods you can do naturally aspirated.

Turbo exhaust theory sprung into action:
Two words: pressure drop. The higher the pressure drop you can create from the port side of the turbine to the exhaust side of the turbine, the faster and harder the turbine spins. Some people also choose to consider exhaust velocity going into the turbo, but this mostly helps spool up time, not peak power. Just get the biggest and shortest exhaust pipe you can that will direct hot gases away from the engine bay.

Turbo intake theory sprung into action:
This comment only represents a build going for max power, just like the previous comment...we don't care about throttle response in these examples. Same thing applies; the turbine is creating a vacuum by pulling in air as fast as it can. The less restriction you have, the less vacuum is wasted, and the higher the pressure drop. Big and short also wins. Some people like to consider intake temps, which is very important and has a huge effect of the density of air, but nobody said you can't have a ricer intake popping out of your hood.

tiwing
July 1st, 2009, 09:17 AM
wow. Great reads Josh. I wish I had your knowledge. Thanks for sharing.